Short Answer for Grain Aeration

I get asked this straight forward question about grain drying all the time.
My cousin Mark recently emailed me:
I was reading an article about grain drying with aeration that you worked on.
 You mentioned that it is best to run fans at night.
We have some peas that are dry but with some green kochia and other weeds.
We will have the same with some wheat that we will combine soon as the Kochia will get swathed but I suspect it will not dry down much as we will combine in probably 5 – 7 days.
What is the recommended drying – cooling times and what concerns should I have with Humidity and Temperature?
Thanks
Mark
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I replied:
Mark:
I don’t have a really short answer to question, but even if you didn’t know anything else, this would be a good rule to follow — even if your grain is dry.
1.  As soon as your bin is full (even before it is full) turn the fan on and run it until 9:00 AM the next morning.  The exception to this rule would be if it is raining or very high humidity.
2. Thereafter, run the fan every night until your grain is cooled down and dry.  This might be for a few nights, or it might be for several weeks if you have tough grain.  The cold clear nights will be the most effective for drying.  Again if it is raining, don’t run the fans.
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OK that’s the simplest; if you want to be more precise about drying conditions, you would only want to run the fan when there are conditions for drying and that is when the absolute humidity of the air outside is less than the absolute humidity of the air in the bin.  Absolute humidity is the actual amount of water in the air.  It is not the same as relative humidity; but relative humidity can be used to calculate the absolute humidity.  And they are kind of ugly equations that are tough to do even with a calculator.  So, I made an internet calculator that does the calculations for you. It can be found at  planetcalc.com/4959/   You can load it onto your cell phone and use it like an app.  You simply enter the moisture content of your grain, the temperature of your grain, and the temperature of the outside air.  It calculates, what I call, the threshold relative humidity.  If the relative humidity of the outside air is less than this you will have drying conditions and the fan should be turned on.  If the outside air’s relative humidity is greater than this, you will not have drying conditions and obviously you should keep the fan turned off.  If you really want to get up to speed on grain drying, read my blog at grain-aeration.com   It explains everything, even why you get condensation in a bin and why the bottom always dries first etc.

Another rule of thumb that mostly works (98% accurate):  You will have drying conditions when the outside air is at a lower temperature than the grain temperature and the relative humidity of the air < 85%   This is not as accurate as the calculator because it does not take into account the moisture content of the grain; however it does not require any calculations or calculators

I hope this helps, let me know if you have any other questions
rjp

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Thanks a bunch Ron.
As long as the relative humidity outside is less than 85 in the evening – I will run the fans and turn them off in the morning
Last night Environment Canada showed the Humidity at 90% so I should not run them at that point
Mark

Grain Drying Questions from Quebec

Here is a question I got from Quebec:

“Mr. Palmer, Last fall we discussed a lot about grain ventilation. I remember how you where generous on this subject. I want to share with you what we do. This year we will do other observations. The producer where we will make observations will get a 4 noodles cable with Stormax. (20’ x 20’ silo). However, control will be executed by water balance at least for the stop time. Re-start will be done manually or by timer followed automatic running. I will try to share you these informations including stormax data if possible. Do you think this approach is good ? Do you have suggestions ?

The producer is supposed to fill it with 2-3 crops (first : rye…temporary storage, second : Oats…temporary storage, third : soya). In the litterature I did not find EMC equation for rye. Is it similar to wheat ? Do you think Opi systems have it ?”


I gave the following reply:

Good to hear from you. I will try to answer your questions. I am not sure what a 4 noodle cable is, I am assuming it is one with 4 senors, that is 4 sensor temp and 4 senors for relative humidity. I am assuming that you are doing a water balance to stop by calculating the absolute humidity of the discharge air and comparing it to the absolute humidity of the inlet air. And you only stop the fan if the absolute humidity of the inlet air is greater than the absolute humidity of the discharge air? Great. To turn the fan on we can’t use the discharge air, but we do want to know what the absolute humidity of the air in the silo is? There are two ways to do this. 1. this is the best way and it can be done if you have a temp and RH sensor in the core of your grain or crop. Use the T and RH as you did before to determine the absolute humidity. 2. If you don’t have the RH sensor in the body of grain, and only the temp of the grain, you can use EMC equations. By plugging in the moisture content and temp of your grain, you can determine the RH to which it will find equilibrium. Use this RH and T to determine the absolute humidity. If this absolute humidity is greater than the absolute humidity of the outside air, then you have a drying condition and the fan should be turned on. You can use the calculator that I made to do this for you. Just plug in the temp and moisture content of your grain, and the outside temp, and the calculator gives you an RH thrreshold, if the outside RH is below this then you will be drying, anything above this, and it will be wetting. Actually the only thing I am doing with the calculator is the math for the EMC equations. And no I don’t know the EMC equation for rye, but with a little digging I am sure I could find it. I think it would be OK to use wheat — it would be close.
My calculator can be found at planetcalc.com Grain Drying Calculator

Grain Drying all comes down to something pretty simple. If the outside air has an absolute humidity less than the absolute humidity of the air inside your bin or silo, then you have a drying condition. The only thing you need to calculate the absolute humidity is the temperature and the relative humidity. When the fan is on, the relative humidity is read at the point of discharge and when the fan is off you get the relative humidity by reading an RH sensor directly in the body of grain, or if you don’t have this RH sensor then you must resort to using an EMC equation (or my calculator) to determine the RH.

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Still thank you Mr Palmer, Yes it is supposed to be an Opi Cable with 4 points reading of T, RH and EMC. When you talk about a T&RH sensor in the grain, what position do you suggest : at the top, at the surface or in the grain and if so how deep ?


The sensor in the grain, the RH & T sensor, should represent as much as possible the entire grain bulk. We know that the bottom has more variation than the top. So I am thinking in the center of the bin or silo, about two thirds to three quarters the way up. You don’t want it too high because shrinkage may lower the grain and leave the sensor exposed to the air, which can be greatly influenced by the open discharge port. We also considered averaging several sensors to get an average T and RH, but one can get into trouble really quickly because the pyschrometric equations to calculate absolute humidity are non-linear, so I think using just a single sensor might be better.
Also the fan must be off for some time to use this sensor, as one must wait for the air in the grain to ‘equalize’ with the grain. I am thinking at least a half an hour or maybe an hour..
Ron Palmer

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Integris of Opi Systems has the capability to start and stop automatically the ventilator by comparison of grain EMC with air intake. To stop ventilator, how this decision is good considering air is not equalized with the grain. To be correct and to take the good decision, ventilator should it be off for a while and then make the calculation after 0,5-1 h ? Do you think so ? Another explanation : Would they correct the reading, considering it is not in a stabilized situation ?

I also ask myself if the decision to stop or to start is depending of one, a combination or the average of all sensors in the bin.

I hope all these questions are not bothering you. Your informations are very usefull to understand.


EMC is equilibrium moisture content, notice the word equilibrium! You must wait some time for equilibrium to occur. Our data shows that you can not correctly do an EMC while the fan is running. You get the wrong value.  The correct way to control the fan is with the absolute humidity, and if you have RH sensors, there is no need to even do an EMC.